Van Norman 204 Instruction Manual

204CHeavy Duty CombinationBrake Lathe Instruction Manual and Parts List Van Norman 500 57th St., Marion, IA 52302 888-855-1789

204C Heavy Duty Combination Brake Lathe INSTALLATION (continued) 4. Grease Spindle Bearing (Figure 3) once a month using a lithium based grease with m

204C Heavy Duty Combination Brake Lathe COMPONENT/CONTROL IDENTIFICATION AND FUNCTION 1. Spindle Stop2. Handwheel for Spindle Position 3. Oil Fill (O

204C Heavy Duty Combination Brake Lathe STANDARD & OPTIONAL EQUIPMENT STANDARD MACHINES204C Disc/Drum Lathe with Powered & Manual Cross-Feed S

204C Heavy Duty Combination Brake Lathe STANDARD & OPTIONAL EQUIPMENT (continued) Miscellaneous Part No. Description804-2059-20 Chip Tray108-1

204C Heavy Duty Combination Brake Lathe STANDARD & OPTIONAL EQUIPMENT (continued) Optional AccessoriesPart No. Description804-8626-13 Hubless Ada

204C Heavy Duty Combination Brake Lathe STANDARD & OPTIONAL EQUIPMENT (continued) Optional Accessories804-8664-66 Medium Truck Set, for 2"

204C Heavy Duty Combination Brake Lathe OPERATIONSPEEDS1. Spindle speeds are 60, 100, and 170 RPM. To change RPM loosen thumb screw (Figure 4 A

204C Heavy Duty Combination Brake Lathe OPERATION (continued)CHATTER CONTROL1. Brake drums are dish or bell shaped and have a tendency to chatter. Th

204C Heavy Duty Combination Brake Lathe OPERATION (continued)RECONDITIONING DRUMS1. The knob (Figure 8B) should be loosened when turning drums to insu

204C Heavy Duty Combination Brake Lathe OPERATION (continued)5. To disengage feed loosen wing nut (Figure 12A) and slide stop (Figure 12B) to desired

204C Heavy Duty Combination Brake Lathe OPERATION (continued)10.Wrap and secure the drum silencer band tightly around the drum (Figure 14). 11.Turn

204C Heavy Duty Combination Brake Lathe OPERATION (continued)TURNING DISC BRAKES1. Tighten thumb screw (Figure 8 B Page 13) 2. Loosen knob (Figure 9 P

204C Heavy Duty Combination Brake Lathe OPERATION (continued)6. Feed in the slide assembly with crank [Figure 18 A). (Figure 18 B) Locking nut istu

204C Heavy Duty Combination Brake Lathe MAINTENANCE (continued) DISASSEMBLY, REPAIR, REPLACEMENT AND REASSEMBLY1. Unplug machine.2. Remove tooling fr

204C Heavy Duty Combination Brake Lathe BASIC MACHINEVan Norman 20. 888-855-1789

204C Heavy Duty Combination Brake Lathe BASIC MACHINEItem Part No. Description Qty 1 804-2043-00 Body 1 2 804-1184-28 Breather 1804-3020-06 Beari

204C Heavy Duty Combination Brake Lathe VERTICAL SHAFT ASSEMBLY Van Norman 22. 888-855-1789

204C Heavy Duty Combination Brake Lathe VERTICAL SHAFT ASSEMBLY Item Part No. Description Qty. 1 804-2043-00 Body 1 2 804-1094-24 Groove Pin 1

204C Heavy Duty Combination Brake Lathe SPINDLE CLAMP ASSEMBLYVan Norman 24. 888-855-1789

204C Heavy Duty Combination Brake Lathe SPINDLE CLAMP ASSEMBLY Item Part No. Description Qty. 1 804-2040-26 Push Rod 1 2 804-8035-81 Retaining R

WARRANTYFlywheel Grinders, 777 and 204C Brake LathesVan Norman will repair and/or replace, free of charge (FOB factory) all such defectivepa

204C Heavy Duty Combination Brake Lathe RIGHT REAR OF MACHINE 3535Van Norman 26. 888-855-1789

204C Heavy Duty Combination Brake Lathe RIGHT REAR OF MACHINE Item Part No. Description Qty. 1 Bulk Cable, 36”' 1 2 800-8014-71 Strain Reli

204C Heavy Duty Combination Brake Lathe 804-8690-56 DISC ASSEMBLY 5181964781416913 12 11101720222132115Van Norman 28. 888-855-1789

204C Heavy Duty Combination Brake Lathe 804-8690-56 DISC ASSEMBLY Item Part No. Description Qty. 1 804-8693-77 Hand Lock Down 22 804-1407-54 Washe

204C Heavy Duty Combination Brake Lathe POWER FEED ATTACHMENT FOR FACING DISC BRAKES Van Norman 30. 888-855-1789

204C Heavy Duty Combination Brake Lathe POWER FEED ATTACHMENT FOR FACING DISC BRAKES Item Part No. Description Qty. 1 804-2041-42 Gib 12 000-0491

204C Heavy Duty Combination Brake Lathe TOOL BAR ASSEMBLY Item Part No. Description Qty. 1 804-8668-06 Drum Bar 12 000-0505-20 SSS .375-16 x .500

204C Heavy Duty Combination Brake Lathe ELECTRICAL EQUIPMENT Van Norman 33. 888-855-1789

204C Heavy Duty Combination Brake Lathe ELECTRICAL EQUIPMENT Item Part No. Description Qty. 1 804-2043-00 Body 1 2 804-1413-57 Electrical Cover

204C Heavy Duty Combination Brake Lathe Van Norman 35. 888-855-1789

204C Heavy Duty Combination Brake Lathe Van Norman 36. 888-855-1789

204C Heavy Duty Combination Brake Lathe Van Norman 37. 888-855-1789

204C Heavy Duty Combination Brake Lathe Van Norman 38. 888-855-1789

Van Norman A Division of Kwik-Way Products Inc. 500 57th St., Marion, IA 52302 USA888-855-1789 or 319-377-9421 319-377-9101 (FAX)www.van-norman.comser

204C Heavy Duty Combination Brake Lathe RECEIVING SHIPMENTUpon taking delivery of your machine, carefully inspect the assembly before removing the c

204C Heavy Duty Combination Brake Lathe SAFETY FIRST This manual has been prepared for the owner and those responsible for the maintenance of this mac

204C Heavy Duty Combination Brake Lathe SAFETY INSTRUCTIONS1.Read, understand and follow the safety and operating instructions found in this

204C Heavy Duty Combination Brake Lathe SPECIFICATIONSRotorCapacity………………………….. 4" - 24" (102-610 mm) Maximum Friction Surface………. 5 "

204C Heavy Duty Combination Brake Lathe INSTALLATIONMachine "Prep" 1. Carefully uncrate the lathe and wash off the anti-rust oil o